玻璃清洗干燥機(jī)

Glass cleaning and drying machine

這是生產(chǎn)的第一步。設(shè)備會對切割好的玻璃原片進(jìn)行徹底的清洗和干燥，確保玻璃表面沒有水漬、油污和灰塵。潔凈度直接影響后續(xù)密封膠的粘結(jié)效果和最終產(chǎn)品的密封性能。

This is the first step in production. The equipment will thoroughly clean and dry the cut glass raw pieces to ensure that the glass surface is free of water stains, oil stains, and dust. Cleanliness directly affects the bonding effect of subsequent sealants and the sealing performance of the final product.

鋁間隔框加工設(shè)備

Aluminum spacer frame processing equipment

這一部分通常包含三臺小設(shè)備，用于制作中空玻璃中間的“骨架”：

This section usually includes three small devices used to make the "skeleton" in the middle of the insulated glass:

鋁條切割機(jī)/折彎機(jī)：將鋁條按照設(shè)定的尺寸進(jìn)行精確切割和一體折彎，形成規(guī)整的矩形框架。

Aluminum strip cutting machine/bending machine: Accurately cut and bend aluminum strips according to the set size to form a regular rectangular frame.

分子篩（干燥劑）灌裝機(jī)：向鋁條內(nèi)部填充分子篩。分子篩能吸收玻璃夾層中的水分，防止中空玻璃內(nèi)部起霧。

Molecular sieve (desiccant) filling machine: Fill the interior of the aluminum strip with molecular sieve. Molecular sieves can absorb moisture in the glass interlayer and prevent fogging inside the insulating glass.

丁基膠涂布機(jī)：在裝好干燥劑的鋁框表面均勻涂布第一道密封膠（丁基膠），起到初步密封和粘結(jié)的作用。

Butyl glue coating machine: Apply the first layer of sealant (butyl glue) evenly on the surface of the aluminum frame with desiccant installed, which plays a preliminary sealing and bonding role.

合片機(jī)（板壓機(jī)）

Splicing machine (plate press)

這是將兩片玻璃組合在一起的核心設(shè)備。它會自動將涂好丁基膠的鋁框精準(zhǔn)地放置在第一片玻璃上，然后將第二片玻璃疊放上去，并通過壓板將兩片玻璃壓合在一起，完成合片。

This is the core equipment that combines two pieces of glass together. It will automatically place the aluminum frame coated with butyl rubber accurately on the first piece of glass, then stack the second piece of glass and press the two pieces of glass together through a pressure plate to complete the lamination.

自動封膠機(jī)（打膠機(jī)）

Automatic sealing machine (gluing machine)

合片后的玻璃需要進(jìn)行第二道密封。封膠機(jī)會在玻璃四周的縫隙處均勻涂抹雙組份密封膠（如聚硫膠或硅酮膠），進(jìn)一步增強(qiáng)玻璃的防水性和氣密性，確保產(chǎn)品的使用壽命。

The glass after lamination needs a second seal. The sealing machine evenly applies two-component sealant (such as polysulfide or silicone) to the gaps around the glass to further enhance the waterproof and airtight properties of the glass, ensuring the service life of the product.

生產(chǎn)環(huán)境與配套要求

Production environment and supporting requirements

除了上述核心主機(jī)，一套完整的中空玻璃生產(chǎn)線還需要滿足以下基礎(chǔ)條件才能正常運(yùn)轉(zhuǎn)：

In addition to the core host mentioned above, a complete insulated glass production line also needs to meet the following basic conditions in order to operate normally:

電源：通常需要標(biāo)準(zhǔn)的 380V 三相四線制交流電源。

Power supply: A standard 380V three-phase four wire AC power supply is usually required.

氣源：部分設(shè)備動作需要壓縮空氣驅(qū)動，氣源壓力一般要求在 0.6～0.8Mpa。

Air source: Some equipment requires compressed air to drive, and the air source pressure is generally required to be between 0.6 and 0.8 Mpa.

水源與排水：清洗機(jī)需要連接工業(yè)自來水，并配備相應(yīng)的排水溝。

Water source and drainage: The cleaning machine needs to be connected to industrial tap water and equipped with corresponding drainage ditches.