中空玻璃加工設(shè)備板壓段卡殼？輪子走玻璃不走？這樣排查超高效

　　Hollow glass processing equipment board pressing section jamming? Do wheels go on glass or not? This way of troubleshooting is super efficient

　　在中空玻璃加工流程中，板壓段是保證玻璃貼合緊密的關(guān)鍵環(huán)節(jié)，設(shè)備能否順暢傳送玻璃直接影響生產(chǎn)進(jìn)度。相信不少一線操作人員都遇到過這樣的棘手情況：板壓段的傳送輪在正常轉(zhuǎn)動(dòng)，但玻璃卻紋絲不動(dòng)，整條生產(chǎn)線直接卡殼。其實(shí)這個(gè)故障不用慌，背后原因主要集中在傳送部件或風(fēng)力傳送系統(tǒng)上，掌握正確的排查方法就能快速解決。今天就以這個(gè)問題為切入點(diǎn)，給大家科普中空玻璃加工設(shè)備的實(shí)用故障排查知識(shí)。

　　In the process of insulating glass processing, the plate pressing section is a key link to ensure that the glass adheres tightly, and whether the equipment can smoothly transport the glass directly affects the production schedule. I believe many frontline operators have encountered such a tricky situation: the conveyor wheel of the plate pressing section is rotating normally, but the glass is not moving, and the entire production line is directly stuck. In fact, there is no need to panic about this malfunction. The main cause behind it is concentrated in the transmission components or wind power transmission system. Mastering the correct troubleshooting methods can quickly solve it. Today, we will take this issue as the starting point to popularize practical troubleshooting knowledge for insulating glass processing equipment.

　　先跟大家理清邏輯：板壓段的玻璃傳送，主要靠傳送輪的摩擦力和風(fēng)機(jī)的風(fēng)力配合驅(qū)動(dòng)。如果只有輪子轉(zhuǎn)、玻璃不帶動(dòng)，要么是傳送輪沒法提供足夠摩擦力，要么是風(fēng)機(jī)的風(fēng)力輔助出了問題。咱們按“先易后難”的順序排查，不用復(fù)雜工具，操作人員自己就能上手。

　　Let me clarify the logic first: the glass conveying of the plate pressing section is mainly driven by the friction of the conveying wheel and the wind force of the fan. If only the wheels turn and the glass does not move, either the conveyor wheel cannot provide sufficient friction, or there is a problem with the wind assist of the fan. Let's investigate in the order of "easy first, difficult later", without the need for complex tools, operators can get started on their own.

　　第一步，先檢查板壓段內(nèi)部的傳送輪。傳送輪是直接接觸玻璃、帶動(dòng)玻璃前進(jìn)的核心部件，長(zhǎng)時(shí)間使用后很容易出現(xiàn)磨損。大家可以先把板壓段打開，仔細(xì)觀察內(nèi)部的傳送輪表面——如果發(fā)現(xiàn)輪面磨損嚴(yán)重、出現(xiàn)凹槽或光滑無紋路，就說明是摩擦力不足導(dǎo)致玻璃不走。這種情況解決起來很簡(jiǎn)單，直接更換磨損的傳送輪即可，更換后要確保新傳送輪安裝牢固、轉(zhuǎn)動(dòng)順暢，避免后續(xù)再次出現(xiàn)卡滯。

　　The first step is to check the conveyor wheel inside the plate pressing section. The conveyor wheel is the core component that directly contacts and drives the glass forward, and it is prone to wear and tear after prolonged use. You can first open the pressure section of the board and carefully observe the surface of the internal conveyor wheel. If you find that the wheel surface is severely worn, has grooves, or is smooth without any patterns, it means that insufficient friction is causing the glass to not move. The solution to this situation is very simple. Simply replace the worn transmission wheel. After replacement, ensure that the new transmission wheel is installed firmly and rotates smoothly to avoid future jamming.

　　如果傳送輪沒問題，就進(jìn)入第二步：檢查板壓段后方的風(fēng)機(jī)系統(tǒng)。風(fēng)機(jī)提供的風(fēng)力是輔助玻璃傳送的重要?jiǎng)恿ΓL(fēng)力不足或無風(fēng)，也會(huì)導(dǎo)致玻璃“卡殼”。具體操作方法是：先拆下風(fēng)機(jī)的一根出風(fēng)管，然后在設(shè)備屏幕上點(diǎn)開“板壓傳送”功能，觀察拆下的出風(fēng)管風(fēng)量大小。如果幾乎不出風(fēng)，就重點(diǎn)檢查風(fēng)機(jī)的擋板墊片和氣缸。

　　If there is no problem with the conveyor wheel, proceed to the second step: check the fan system behind the plate pressing section. The wind provided by the fan is an important power source to assist in the transmission of glass. Insufficient or no wind can also cause the glass to "jam". The specific operation method is: first remove one of the air outlet ducts of the fan, then click on the "Plate Pressure Conveyor" function on the device screen, and observe the air volume of the removed air outlet duct. If there is almost no air flow, focus on checking the baffle gasket and cylinder of the fan.

　　這里要注意觀察：點(diǎn)開“板壓傳送”后，擋板是否能正常回收。如果擋板紋絲不動(dòng)，大概率是控制氣缸工作的電磁閥出了問題。接下來檢查電磁閥的線圈，看看是否因?yàn)榫€圈燒壞，導(dǎo)致氣缸無法驅(qū)動(dòng)擋板回收。如果確認(rèn)是線圈故障，直接更換新的電磁閥線圈即可。更換完成后，再重新測(cè)試風(fēng)機(jī)出風(fēng)量，確保風(fēng)力正常，擋板能順暢開合，這樣玻璃就能在傳送輪和風(fēng)力的配合下正常前進(jìn)了。

　　Here, it is important to observe whether the baffle can be properly retracted after clicking on "Plate Pressure Conveyor". If the baffle remains unchanged, it is highly likely that there is a problem with the solenoid valve that controls the operation of the cylinder. Next, check the coil of the solenoid valve to see if it is burnt out, causing the cylinder to be unable to drive the baffle for recovery. If it is confirmed to be a coil fault, simply replace the solenoid valve coil with a new one. After the replacement is completed, retest the fan's air output to ensure that the wind is normal and the baffle can open and close smoothly. This way, the glass can move forward normally with the cooperation of the conveyor wheel and the wind.

　　給大家提幾個(gè)實(shí)用的操作提醒：排查和維修前，一定要先斷電或鎖定設(shè)備，避免設(shè)備意外啟動(dòng)造成安全隱患；拆檢出風(fēng)管和檢查電磁閥時(shí)，要做好部件的收納，防止螺絲、墊片丟失；另外，建議定期對(duì)傳送輪、風(fēng)機(jī)、電磁閥這些易損耗部件進(jìn)行檢查維護(hù)，比如給傳送輪潤(rùn)滑、清理風(fēng)機(jī)風(fēng)道、檢查電磁閥線圈狀態(tài)，提前預(yù)防故障發(fā)生，減少生產(chǎn)線停擺時(shí)間。

　　Here are a few practical operation reminders for everyone: Before troubleshooting and repairing, be sure to turn off the power or lock the equipment to avoid safety hazards caused by accidental startup of the equipment; When dismantling and inspecting the air duct and solenoid valve, it is necessary to properly store the components to prevent the loss of screws and gaskets; In addition, it is recommended to regularly inspect and maintain consumable components such as the conveyor wheel, fan, and solenoid valve, such as lubricating the conveyor wheel, cleaning the fan duct, and checking the status of the solenoid valve coil, in order to prevent faults in advance and reduce production line downtime.

　　其實(shí)中空玻璃加工設(shè)備的很多常見故障，都有明確的排查邏輯，像這種“輪子走玻璃不走”的問題，只要按“查傳送輪→查風(fēng)機(jī)→查電磁閥”的順序排查，就能快速定位問題。對(duì)生產(chǎn)企業(yè)來說，一線操作人員掌握這些基礎(chǔ)排查技巧，不僅能提高故障解決效率，還能減少返工和成本浪費(fèi)。希望這次科普能幫到大家，在日常操作中更好地應(yīng)對(duì)設(shè)備問題。如果遇到其他設(shè)備故障，也可以按“先看直接傳動(dòng)部件，再查輔助系統(tǒng)”的思路排查，或咨詢?cè)O(shè)備廠家的專業(yè)人員，保障生產(chǎn)線高效穩(wěn)定運(yùn)行。

　　In fact, many common faults in insulated glass processing equipment have clear troubleshooting logic. For problems like "wheels running on glass but not moving", simply follow the order of "check conveyor wheel → check fan → check solenoid valve" to quickly locate the problem. For production enterprises, frontline operators mastering these basic troubleshooting skills can not only improve the efficiency of fault resolution, but also reduce rework and cost waste. I hope this science popularization can help everyone better deal with equipment problems in daily operations. If encountering other equipment failures, you can also follow the idea of "first look at the direct transmission components, then check the auxiliary system" to troubleshoot, or consult the professional personnel of the equipment manufacturer to ensure the efficient and stable operation of the production line.

　　本文由  中空玻璃加工設(shè)備  友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊  http://www.hebeiruizhi.com/   真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

　　This article is a friendly contribution from insulating glass processing equipment For more related knowledge, please click http://www.hebeiruizhi.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.