
雙組份打膠機:中空玻璃省工利器,全自動密封成型,告別人工短板
時間:2026-03-25 來源:http://www.hebeiruizhi.com/ 發布人:昌盛機械
雙組份打膠機:中空玻璃省工利器,全自動密封成型,告別人工短板
Two component gluing machine: a labor-saving tool for insulating glass, fully automatic sealing molding, bidding farewell to manual shortcomings
在中空玻璃深加工行業,人工打膠一直是制約產能、影響品質的核心瓶頸:人工打膠效率低下、膠縫不均勻、密封不達標,后期易出現漏風、滲水、漏氣問題,返工率居高不下,且人工成本逐年上漲,招工難、留人難成為行業普遍難題。雙組份打膠機作為立式全自動中空玻璃封膠線的核心配套設備,更是中空玻璃生產的省工神器,代表著行業自動化生產的主流趨勢,憑借高效、精準、穩定的打膠密封優勢,徹底替代傳統人工打膠,可聯動立式玻璃除膜機、全自動中空玻璃生產線,組成完整閉環自動化流水線,適配幕墻玻璃、門窗中空玻璃全品類加工,一次打膠密封成型,大幅降本增效。
In the deep processing industry of insulating glass, manual gluing has always been a core bottleneck that restricts production capacity and affects quality: manual gluing has low efficiency, uneven glue joints, and substandard sealing, which can easily lead to air leakage, water seepage, and air leakage in the later stage. The rework rate is high, and labor costs are increasing year by year, making it difficult to recruit and retain workers a common problem in the industry. As the core supporting equipment of the vertical fully automatic insulated glass sealing line, the two-component gluing machine is also a labor-saving tool for insulated glass production, representing the mainstream trend of automated production in the industry. With the advantages of high efficiency, precision, and stability in gluing and sealing, it completely replaces traditional manual gluing. It can be linked with the vertical glass film removal machine and the fully automatic insulated glass production line to form a complete closed-loop automated production line, suitable for the processing of curtain wall glass, door and window insulated glass in all categories, one-time gluing and sealing forming, greatly reducing costs and increasing efficiency.
省工增效核心:全自動作業,單臺替代3-4名人工
Core of saving labor and increasing efficiency: fully automated operation, replacing 3-4 manual workers with a single machine
傳統中空玻璃打膠完全依賴人工操作,不僅需要熟練技工手動打膠,還需專人輔助扶板、修整膠縫,單人單日產能有限,遇到大批量訂單時,只能靠加人、加班趕工,人工成本占比極高,且人工打膠質量完全依賴技工水平,極易出現膠縫寬窄不一、漏打、氣泡等問題,產品合格率難以保障。雙組份打膠機采用全自動智能操控設計,無需人工全程值守,一鍵啟動即可完成精準打膠,單臺設備單日產能相當于3-4名熟練人工的工作量,直接縮減人工配置,大幅降低人工成本,同時避免人工操作的失誤與誤差,打膠效率提升60%以上,輕松應對大批量、趕工期訂單。
Traditional insulating glass gluing relies entirely on manual operation, requiring not only skilled technicians to manually glue, but also dedicated personnel to assist in supporting the board and repairing the glue joints. The daily production capacity of a single person is limited, and when encountering large quantities of orders, they can only rely on additional manpower and overtime to rush the work. The labor cost accounts for a very high proportion, and the quality of manual gluing completely depends on the level of technicians, which easily leads to problems such as uneven glue joint width, missed gluing, and bubbles, making it difficult to guarantee the product qualification rate. The two-component gluing machine adopts a fully automatic intelligent control design, which does not require manual full process monitoring. It can complete precise gluing with just one click of start. The daily production capacity of a single device is equivalent to the workload of 3-4 skilled workers, directly reducing manual configuration and significantly reducing labor costs. At the same time, it avoids errors and mistakes in manual operation, and improves gluing efficiency by more than 60%, making it easy to cope with large quantities and urgent orders.
技術優勢拉滿:密封精準,適配全品類中空玻璃加工
Technological advantages: precise sealing, suitable for processing all types of insulated glass
這款雙組份打膠機具備極強的技術適配性與穩定性,采用雙組份膠料精準配比輸送系統,膠料混合均勻,配比誤差控制在極小范圍,保證打膠密封的牢固度與密封性,從根源杜絕中空玻璃后期密封失效問題。設備適配立式全自動封膠線作業,聯動性極強,可與立式玻璃除膜機、中空玻璃生產線無縫對接,形成從玻璃除膜、清洗、合片到打膠密封的全自動化流水線,全程無需人工中轉,工序銜接流暢,實現全流程自動化生產。無論是工程用幕墻中空玻璃,還是家裝用門窗中空玻璃,不管玻璃尺寸大小、厚度差異,均可一次性完成打膠密封成型,無需二次修整,通用性極強,完美覆蓋各類中空玻璃加工需求。
This two-component gluing machine has strong technical adaptability and stability. It adopts a precise proportioning and conveying system for two-component glue, which ensures uniform mixing of glue and minimal proportioning error, ensuring the firmness and sealing of gluing and sealing, and eliminating the problem of sealing failure of insulating glass in the later stage from the root. The equipment is suitable for vertical fully automatic sealing line operations, with strong linkage. It can seamlessly connect with vertical glass film removal machines and insulated glass production lines, forming a fully automated production line from glass film removal, cleaning, laminating to gluing and sealing. There is no need for manual transfer throughout the process, and the process connection is smooth, achieving full process automation production. Whether it is engineering curtain wall insulated glass or home decoration door and window insulated glass, regardless of the size and thickness differences of the glass, it can be sealed and formed in one go without the need for secondary finishing. It has strong universality and perfectly covers various types of insulated glass processing needs.
行業趨勢所向:自動化升級,降本提質兩不誤
Industry trend direction: automation upgrade, cost reduction and quality improvement without compromise
隨著中空玻璃行業競爭日趨激烈,低端人工生產模式早已無法滿足市場需求,自動化、智能化生產成為行業必然發展趨勢,雙組份打膠機作為核心自動化設備,正是順應這一趨勢的核心配置。相比人工打膠,設備打膠膠縫均勻美觀、密封性達標,產品合格率接近100%,大幅減少返工損耗,同時降低膠料浪費,節約耗材成本;設備操作簡單,新手經過簡單培訓即可上手,無需依賴資深技工,徹底解決招工難、技工成本高的行業痛點。
With the increasingly fierce competition in the insulating glass industry, the low-end manual production mode is no longer able to meet market demand. Automation and intelligent production have become the inevitable development trend of the industry. The two-component gluing machine, as the core automation equipment, is the core configuration that conforms to this trend. Compared to manual gluing, the equipment's gluing seams are uniform, beautiful, and meet sealing standards. The product qualification rate is close to 100%, greatly reducing rework losses, while also reducing glue waste and saving consumable costs; The equipment is easy to operate, and beginners can get started with simple training without relying on experienced technicians, completely solving the pain points of difficult recruitment and high technician costs in the industry.
對于中空玻璃加工廠而言,配備雙組份打膠機,不僅是生產設備的升級,更是產能、品質、成本的全面優化,既能滿足當下高效生產需求,又能適配行業長期發展趨勢,一步實現自動化生產轉型,是玻璃深加工企業擺脫人工束縛、提升核心競爭力、搶占市場份額的必備核心設備。
For insulated glass processing plants, equipped with two-component gluing machines is not only an upgrade of production equipment, but also a comprehensive optimization of production capacity, quality, and cost. It can meet the current demand for efficient production and adapt to the long-term development trend of the industry, achieving automation production transformation in one step. It is an essential core equipment for glass deep processing enterprises to break free from manual constraints, enhance core competitiveness, and seize market share.
本文由 雙組份打膠機 友情奉獻.更多有關的知識請點擊 http://www.hebeiruizhi.com/ 真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.
This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://www.hebeiruizhi.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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