在中空玻璃生產(chǎn)設備家族中，臥式丁基膠涂布機以其經(jīng)濟實用、操作簡便的特點，成為眾多中小型玻璃加工企業(yè)的優(yōu)選設備。與立式設備相比，臥式丁基膠涂布機在結構設計、操作方式和適用場景等方面都有著鮮明的特點。

In the family of hollow glass production equipment, the horizontal butyl rubber coating machine has become the preferred equipment for many small and medium-sized glass processing enterprises due to its economic practicality and easy operation. Compared with vertical equipment, horizontal butyl rubber coating machines have distinct characteristics in structural design, operation mode, and applicable scenarios.

臥式丁基膠涂布機顯著的特征是其水平臥式的結構布局。設備整體呈長條狀，輸送帶水平放置，鋁間隔框在水平方向上傳送并完成涂膠。這種結構設計使得設備高度較低，對廠房高度沒有特殊要求，安裝和搬運都更加方便。在臺面材質上，多數(shù)臥式設備采用不銹鋼拉絲面板，不僅臺面整潔美觀，而且耐腐蝕、易清潔，非常適合膠料作業(yè)環(huán)境。

The significant feature of the horizontal butyl rubber coating machine is its horizontal structure layout. The equipment is in the shape of a long strip, with the conveyor belt placed horizontally and the aluminum spacer frame transported horizontally and coated with glue. This structural design results in lower equipment height and no special requirements for factory height, making installation and handling more convenient. In terms of countertop material, most horizontal equipment uses stainless steel brushed panels, which are not only clean and beautiful, but also corrosion-resistant and easy to clean, making them very suitable for rubber material working environments.

在操作方式上，臥式丁基膠涂布機屬于半自動涂布機。操作人員需要人工扶持鋁間隔框，將其放在傳送帶上并隨傳送帶行進。當間隔框通過傳感器時，傳送壓輪及打膠閥按設定程序自動動作——壓輪壓下、壓送鋁間隔條行進，到達打膠頭時開始涂膠，離開時自動停止。整個過程由PC或PLC控制系統(tǒng)統(tǒng)一協(xié)調。這種人機協(xié)作的模式對操作人員的技術要求不高，普通工人經(jīng)過簡單培訓即可上崗。兩人配合操作即可輕松完成生產(chǎn)任務，大大節(jié)省了人力成本。

In terms of operation, the horizontal butyl rubber coating machine belongs to the semi-automatic coating machine. The operator needs to manually support the aluminum spacer frame, place it on the conveyor belt, and move it along with the conveyor belt. When the spacer box passes through the sensor, the conveying pressure wheel and glue valve automatically operate according to the set program - the pressure wheel presses down and the aluminum spacer strip moves, and starts to apply glue when it reaches the glue head, and automatically stops when it leaves. The entire process is coordinated by a PC or PLC control system. This human-machine collaboration mode does not require high technical skills from operators, and ordinary workers can take up their posts after simple training. Two people working together can easily complete production tasks, greatly saving labor costs.

臥式丁基膠涂布機在涂膠質量上同樣表現(xiàn)出眾。設備配備可調定位機構，能夠充分保證涂膠膠頭與鋁間隔框之間的間距均勻，從而確保涂膠的均勻性。輸送系統(tǒng)采用電子調速電機，可實現(xiàn)無級調速，運行速度平穩(wěn)。膠嘴距離可根據(jù)鋁條寬度在6至20mm范圍內靈活調整。部分先進型號還具備免泄壓調節(jié)功能，無需泄壓即可根據(jù)鋁條寬度旋轉手輪進行調整。

The horizontal butyl rubber coating machine also performs well in terms of coating quality. The equipment is equipped with an adjustable positioning mechanism, which can fully ensure the uniform spacing between the glue head and the aluminum spacer frame, thereby ensuring the uniformity of the glue application. The conveying system adopts electronic speed regulating motors, which can achieve stepless speed regulation and smooth operation speed. The distance between the glue nozzle can be flexibly adjusted within the range of 6 to 20mm according to the width of the aluminum strip. Some advanced models also have a pressure relief adjustment function, which can be adjusted by rotating the handwheel according to the width of the aluminum strip without the need for pressure relief.

在技術參數(shù)方面，以WJT04型臥式丁基膠涂布機為例：電源為380V 50Hz三相四線制，總功率約2.5KW；擠膠壓力為12至14MPa，打膠溫度為100至140°C；氣動壓力要求0.5至0.8MPa；打膠速度可達22米/分鐘；外形尺寸約為3000×700×1236mm，總重量約850kg。膠缸容量方面，部分型號的膠缸內徑達200mm、長450mm，適用于各種檔次的丁基膠。輸送帶速快可達10m/min。

In terms of technical parameters, taking the WJT04 horizontal butyl rubber coating machine as an example: the power supply is 380V 50Hz three-phase four wire system, with a total power of about 2.5KW; the extrusion pressure is 12 to 14MPa, the gluing temperature is 100 to 140 ° C; the pneumatic pressure requirement is 0.5 to 0.8MPa; The gluing speed can reach 22 meters per minute; The external dimensions are approximately 3000 × 700 × 1236mm, with a total weight of approximately 850kg. In terms of rubber cylinder capacity, some models of rubber cylinders have an inner diameter of 200mm and a length of 450mm, suitable for various grades of butyl rubber. The conveyor belt speed can reach up to 10m/min.

從設備投入來看，臥式丁基膠涂布機的價格優(yōu)勢十分明顯。以2015年的市場行情為例，臥式丁基膠涂布機約16000元/臺，而同期立式設備約21000元/臺。對于資金有限的中小企業(yè)來說，購買一臺臥式玻璃清洗機和一臺臥式丁基膠涂布機，總投入3萬元以內即可生產(chǎn)出標準的中空玻璃產(chǎn)品。

From the perspective of equipment investment, the price advantage of horizontal butyl rubber coating machine is very obvious. Taking the market situation in 2015 as an example, horizontal butyl rubber coating machines cost about 16000 yuan per unit, while vertical equipment costs about 21000 yuan per unit during the same period. For small and medium-sized enterprises with limited funds, purchasing a horizontal glass cleaning machine and a horizontal butyl rubber coating machine, with a total investment of less than 30000 yuan, can produce standard insulated glass products.

不過，臥式設備也有其局限性。相比立式全自動設備，臥式設備的自動化程度和生產(chǎn)效率要低一些。它更適合中小批量、多品種的生產(chǎn)模式，而對于大規(guī)模、快捷率的流水線作業(yè)，立式全自動設備則更具優(yōu)勢。因此，企業(yè)在選型時需要根據(jù)自身的場地條件、產(chǎn)量需求和資金預算來綜合考慮。總體而言，臥式丁基膠涂布機以其經(jīng)濟實惠、操作簡便、維護容易的特點，依然是中小型中空玻璃加工企業(yè)值得信賴的選擇。

However, horizontal equipment also has its limitations. Compared to vertical fully automatic equipment, horizontal equipment has a lower degree of automation and production efficiency. It is more suitable for production modes of small and medium-sized batches and multiple varieties, while for large-scale and high-efficiency assembly line operations, vertical fully automatic equipment has more advantages. Therefore, when selecting, enterprises need to comprehensively consider their own site conditions, production requirements, and budget. Overall, the horizontal butyl rubber coating machine is still a reliable choice for small and medium-sized hollow glass processing enterprises due to its cost-effectiveness, easy operation, and easy maintenance.