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中空玻璃設備的日常維護保養事項

時間：2023-08-28 來源：http://www.hebeiruizhi.com/ 發布人：昌盛機械

中空玻璃設備是玻璃在制鏡真空鍍膜鋼化熱彎中空玻璃合片等深加工工藝前工序對玻璃外表進行清潔單調處理的專用設備。中空玻璃設備首要由傳動體系沖洗清水沖刷純水沖刷冷熱風干電控體系等組成。在往常，需求非常留心清洗機的保護及保養。

Hollow glass equipment is a specialized equipment that cleans and monotonically processes the surface of glass before deep processing processes such as vacuum coating, tempering, and hot bending hollow glass lamination. The insulating glass equipment mainly consists of a transmission system for flushing, water flushing, pure water flushing, cold and hot air drying, and an electronic control system. In the past, special attention needs to be paid to the protection and maintenance of the cleaning machine.

清洗機的潤滑

Lubrication of the cleaning machine

為防止磨損機過度磨損導致的齒輪壞死，清洗機有必要得到恰當潤滑。玻璃鍍膜工藝對玻璃的清潔程度要求非常高，不允許有少量的潤滑油進入到清洗區域，所以應選擇具有杰出的機械安定性和粘附性的油脂。關鍵針對傳動鏈條斜齒輪和傳動軸進行潤滑。

To prevent gear necrosis caused by excessive wear and tear on the cleaning machine, it is necessary to obtain appropriate lubrication for the cleaning machine. The glass coating process requires a high level of cleanliness for the glass, and does not allow a small amount of lubricating oil to enter the cleaning area. Therefore, grease with excellent mechanical stability and adhesion should be selected. The key is to lubricate the helical gear and transmission shaft of the transmission chain.

①用塑料布將需求潤滑的部件與清洗區域隔絕出來防止油脂污染。

① Use plastic cloth to isolate the parts that require lubrication from the cleaning area to prevent grease contamination.

②對鏈條齒輪傳動軸鏈條滾子與鏈板的結合面進行潤滑。

② Lubricate the joint surface of the chain gear transmission shaft, chain roller, and chain plate.

③對傳動鏈條及輥道，要使其潤滑均勻。

③ The transmission chain and roller table should be lubricated evenly.

④用潔凈棉布擦去剩余的潤滑脂。

④ Wipe off any remaining grease with a clean cotton cloth.

傳送輥道的校準

Calibration of the conveyor roller table

清洗機選用的是夾送玻璃方法，其下部輥道固定，上部輥道的高度能夠調整，以保證玻璃受力的均勻和傳送的平穩。下部輥道由傳動軸及齒輪體系傳動，需求守時查看軸承和橫向縱向的水平。上部輥道由兩頭兩個水潤滑的塑料軸承固定，能夠自由滾動。因為塑料軸承運用一段時間后簡略磨損提升空地，然后導致上部輥道兩頭不平衡，使玻璃原片在清洗機中簡略構成偏斜。針對上部輥道，我們增加固定端塊夾而且守時丈量高度改變，對應校準或許替換軸承，以調整輥子的壓緊力道。
中空玻璃生產線

The cleaning machine uses the pinch glass method, with the lower roller table fixed and the height of the upper roller table adjustable to ensure uniform force on the glass and smooth transmission. The lower roller table is driven by a transmission shaft and gear system, and it is necessary to check the bearings and horizontal and longitudinal levels on time. The upper roller table is fixed by two water lubricated plastic bearings at both ends, allowing for free rolling. Due to the slight wear of plastic bearings after a period of use, the empty space increases, resulting in an imbalance between the two ends of the upper roller table, resulting in a slight deviation of the glass raw material in the cleaning machine. For the upper roller table, we have added fixed end block clamps and timely measured height changes, corresponding to calibration or replacement of bearings to adjust the clamping force of the rollers.

盤刷高度的調理

Adjusting the height of the disc brush

進口清洗機首要通過三排共132個盤刷對玻璃原片外表進行清潔，同時增加液體拋光劑，以保證對玻璃外表能進行有用打磨，去除固執污漬。要使盤刷對玻璃外表構成有用滾擦，一般將盤刷毛尖高度設定在玻璃片外表以下1.5毫米。隨著盤刷毛的磨損，需求守時將盤刷高度下降，以保證清洗質量。

The imported cleaning machine mainly uses three rows of 132 disc brushes to clean the surface of the original glass sheet, while adding liquid polishing agent to ensure effective polishing of the glass surface and remove stubborn stains. To make the disc brush effective on the surface of the glass, the height of the disc brush tip is generally set to 1.5 millimeters below the surface of the glass sheet. As the bristles of the disc brush wear out, it is necessary to reduce the height of the disc brush on time to ensure cleaning quality.

儲水箱和接水盤的清潔

Cleaning of water storage tanks and drip pans

進口清洗機選用的是三級水質逐漸清洗而且循環運用的方法，在傳送臺下部分別設有5個水箱及對應的接水盤，用來貯存清洗用水。因為在清洗玻璃的同時水自身遭到污染，所以在儲水箱內通常會逐漸堆積一些拋光劑等污物，需求守時進行沖刷清洗，以保證水質的潔凈。

The imported cleaning machine adopts a method of gradually cleaning and circulating the third level water quality. There are 5 water tanks and corresponding water trays located at the lower part of the conveyor platform, which are used to store cleaning water. Because the water itself is contaminated while cleaning the glass, some polishing agents and other pollutants usually accumulate in the water storage tank. It is necessary to wash and clean on time to ensure the cleanliness of the water quality.

拋光劑及噴水管的通暢

Smooth polishing agent and water spray pipe

進口清洗機選用鋁或鈰的氧化物水溶液作為拋光劑，通過上部輥道之間的噴水管增加到盤刷的滾擦過程中。因為選用的是固體水溶液拋光劑，當濃度過大時，出彩易導致噴嘴阻塞。在運用傍邊觀察到拋光劑噴嘴阻塞時，應及時疏通而且調理拋光劑稀釋后的濃度。對拋光劑和噴水管進行清潔要依照以下過程。

The imported cleaning machine uses aluminum or cerium oxide aqueous solution as the polishing agent, which is added to the rolling process of the disc brush through the water spray pipe between the upper roller tracks. Because a solid aqueous solution polishing agent is used, excessive concentration can easily cause nozzle blockage. When observing the blockage of the polishing agent nozzle during use, it is necessary to promptly clear and adjust the concentration of the diluted polishing agent. To clean the polishing agent and water spray pipe, follow the following process.

①拆開清洗機擋版，升起清洗機上部輥道，封閉電源及供水閥。

① Remove the cleaning machine baffle, raise the upper roller table of the cleaning machine, and close the power and water supply valves.

②松開噴管兩頭的固定螺栓，將噴管拆下。

② Loosen the fixing bolts at both ends of the nozzle and remove it.

③用高壓水槍將純水從噴管的進口打入噴管內構成水壓，觀察每個噴嘴的出水情況，用回形針進行疏通。

③ Use a high-pressure water gun to inject pure water from the inlet of the nozzle into the nozzle to form water pressure. Observe the water flow from each nozzle and use a paper clip to clear it.

④清洗潔凈噴管，裝置回原處，緊固螺栓，留心噴嘴方向堅持拆洗前不變。

④ Clean the nozzle, return the device to its original position, tighten the bolts, and pay attention to the direction of the nozzle before disassembly and cleaning.

風刀單調區的清潔和調整

Cleaning and adjustment of the monotonous area of the wind knife

清洗機一個水箱里裝的是通過加熱（溫度在45℃左右）的高純水，因而附著在玻璃原片外表的水漬在進入單調區后能夠在風刀的高強風作用下被吹走而且蒸發。風刀刀口與玻璃原片地點平面呈必定銳角夾角，每次拆裝風刀或改動其方位都要留心丈量其角度并堅持不變。

The final water tank of the cleaning machine is filled with high-purity water that is heated (at a temperature of around 45 ℃), so the water stains attached to the surface of the glass substrate can be blown away and evaporated under the strong wind action of the air knife after entering the monotonic zone. The blade of the wind knife forms a certain acute angle with the plane of the original glass sheet. Every time the wind knife is disassembled or its orientation is changed, the angle should be carefully measured and maintained unchanged.

①清理單調區里的玻璃碎屑標簽夾紙等污物，并用潔凈棉布擦拭風刀輥道等部件，保證清潔。

① Clean the glass debris, labels, paper clips, and other dirt in the monotonous area, and use a clean cotton cloth to wipe the air knife roller table and other components to ensure cleanliness.

②將風機用的初級過濾板和次級過濾袋都拆下，用壓縮空氣反向吹出里面的塵埃，查看有無破損或阻塞，守時替換。

② Remove the primary filter plate and secondary filter bag used by the fan, blow out the dust inside with compressed air in reverse, check for any damage or blockage, and replace them on time.

③用鋸條探入風刀口，查看是否有過濾袋纖維等雜物阻塞刀口。

③ Use a saw blade to probe into the blade and check if there are any debris such as filter bag fibers blocking the blade.

只需守時認真地依照以上程序對進口清洗機進行保護和保養，在工藝正常地情況下，就能較大程度保證玻璃原片的清洗作用，保證鍍膜玻璃產品的質量安穩。

Just follow the above procedures carefully and punctually to protect and maintain the imported cleaning machine. Under normal process conditions, the cleaning effect of the original glass sheet can be greatly guaranteed, ensuring the quality and stability of the coated glass product.

有了中空玻璃生產線上面的小總結，希望對廣大客戶有所幫助，如果有什么不理解的或者尋求幫助的請點擊我們的網站：http://www.hebeiruizhi.com或者來電咨詢，我們會盡全力為您解決

With the summary on the insulating glass production line, I hope it can be helpful to our customers. If you have any questions or need help, please click on our website: http://www.hebeiruizhi.com Or call for consultation, and we will do our best to solve it for you

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