全自動封膠線是現(xiàn)代化中空玻璃深加工生產(chǎn)線中的關(guān)鍵設(shè)備之一，承擔(dān)著中空玻璃第二道密封工序的自動化涂膠任務(wù)。中空玻璃的生產(chǎn)通常包括玻璃切割、磨邊、清洗、鋁間隔條安裝、合片等多道工序，全自動封膠線正是在合片完成后，對中空玻璃邊框進(jìn)行雙組份密封膠涂布的專用設(shè)備。該設(shè)備的出現(xiàn)，使中空玻璃從合片到成品實(shí)現(xiàn)了在線連續(xù)生產(chǎn)，大幅提升了生產(chǎn)效率和產(chǎn)品質(zhì)量。

The fully automatic sealing line is one of the key equipment in modern hollow glass deep processing production lines, responsible for the automated coating task of the second sealing process of hollow glass. The production of insulated glass usually includes multiple processes such as glass cutting, edge grinding, cleaning, aluminum spacer installation, and lamination. The fully automatic sealing line is a specialized equipment for applying two-component sealant to the frame of insulated glass after lamination is completed. The emergence of this device has enabled continuous online production of insulating glass from lamination to finished products, greatly improving production efficiency and product quality.

從設(shè)備結(jié)構(gòu)來看，全自動封膠線通常由上片段（輸入臺）、封膠段（涂膠臺）和下片段（輸出臺）三大部分組成。上片段負(fù)責(zé)將合片后的中空玻璃輸送至封膠工位；封膠段是設(shè)備的核心，配備可升降和旋轉(zhuǎn)的機(jī)頭機(jī)構(gòu)，機(jī)頭上布置有噴膠膠頭和用于測深的掃描儀；下片段則分為輸出1和輸出2兩個(gè)工位，實(shí)現(xiàn)成品玻璃的緩存和輸出。在傳送系統(tǒng)方面，三段均采用V型結(jié)構(gòu)設(shè)計(jì)，該結(jié)構(gòu)具有可調(diào)性，傳送穩(wěn)定且方便更換。每個(gè)運(yùn)動單元由伺服電機(jī)控制傳送，結(jié)合高精度的感應(yīng)器實(shí)現(xiàn)準(zhǔn)確定位。靠背輪采用鑲嵌式安裝，使輪面更加平整，玻璃輸送更加穩(wěn)定，封膠的直線度也因此更好。

From the perspective of equipment structure, a fully automatic sealing line usually consists of three main parts: an upper section (input station), a sealing section (coating station), and a lower section (output station). The upper segment is responsible for transporting the laminated hollow glass to the sealing station; The sealing section is the core of the equipment, equipped with a lifting and rotating head mechanism. The head is equipped with a glue spraying head and a scanner for depth measurement; The lower segment is divided into two workstations, Output 1 and Output 2, to achieve caching and output of finished glass. In terms of the transmission system, all three sections adopt a V-shaped structure design, which is adjustable, stable in transmission, and easy to replace. Each motion unit is controlled and transmitted by a servo motor, combined with high-precision sensors to achieve accurate positioning. The backrest wheel adopts an embedded installation, making the wheel surface smoother, the glass conveying more stable, and the straightness of the sealing glue better as a result.

全自動封膠線的核心工藝是通過V帶傳送、輔助吸盤固定和旋轉(zhuǎn)機(jī)頭協(xié)調(diào)配合，完成玻璃的傳送與封膠作業(yè)。在封膠過程中，輔助吸盤在玻璃移動過程中起到固定作用，確保玻璃在涂膠時(shí)不會發(fā)生偏移。機(jī)頭部分可根據(jù)玻璃類型選擇前置或后置配置——機(jī)頭后置適合帶鍍膜的玻璃和常規(guī)玻璃，機(jī)頭前置適合常規(guī)玻璃。對于三層中空玻璃的加工，設(shè)備可先對第一空腔進(jìn)行涂膠，待第一空腔作業(yè)完畢后，膠頭自動調(diào)整角度再對第二空腔進(jìn)行作業(yè)。封膠線通常配備單套或雙套膠配置，包括混膠器，方便不同密封膠的自由切換，節(jié)約換膠等待時(shí)間。設(shè)備由雙組份系統(tǒng)和液壓系統(tǒng)組成，在壓感傳感器和電氣系統(tǒng)的控制下實(shí)現(xiàn)供膠與二次增壓，從而實(shí)現(xiàn)穩(wěn)定打膠的效果。

The core process of the fully automatic sealing line is to use V-belt conveyor, auxiliary suction cup fixation, and rotating machine head coordination to complete the glass conveying and sealing operations. During the sealing process, the auxiliary suction cup plays a fixed role in the movement of the glass, ensuring that the glass does not shift during the gluing process. The front or rear configuration of the machine head can be selected according to the type of glass - the rear of the machine head is suitable for coated glass and conventional glass, while the front of the machine head is suitable for conventional glass. For the processing of three-layer insulated glass, the equipment can first apply glue to the first cavity. After the first cavity is completed, the glue head will automatically adjust the angle before working on the second cavity. The sealing line is usually equipped with a single or double set of glue configuration, including a glue mixer, which facilitates the free switching of different sealants and saves waiting time for changing glue. The equipment consists of a two-component system and a hydraulic system, which are controlled by pressure sensors and electrical systems to achieve stable gluing and secondary pressurization.

在技術(shù)參數(shù)方面，典型全自動封膠線的加工玻璃尺寸范圍為非常小300×600mm至非常大2000×2700mm，可加工中空玻璃厚度為12-60mm，涂膠深度為3-15mm，鋁框?qū)挾葹?-24mm。涂膠速度為5-40m/min，傳送速度為0-50m/min。設(shè)備總功率約13KW，工作氣源壓力0.5-0.7MPa，液壓壓力小于100kg/cm?，整機(jī)外形尺寸約為8340×4000×2900mm。

In terms of technical parameters, the processing glass size range of a typical fully automatic sealing line is from a minimum of 300 × 600mm to a maximum of 2000 × 2700mm. It can process insulating glass with a thickness of 12-60mm, a coating depth of 3-15mm, and an aluminum frame width of 6-24mm. The coating speed is 5-40m/min, and the conveying speed is 0-50m/min. The total power of the equipment is about 13KW, the working air source pressure is 0.5-0.7MPa, and the hydraulic pressure is less than 100kg/cm? The overall dimensions of the machine are approximately 8340 × 4000 × 2900mm.

全自動封膠線適合大規(guī)模生產(chǎn)企業(yè)的連續(xù)生產(chǎn)需求，能夠顯著提高生產(chǎn)效率、降低勞動強(qiáng)度。設(shè)備采用全中文大界面觸摸屏操作和顯示，每個(gè)運(yùn)動單元大多能單獨(dú)操作，可隨時(shí)調(diào)整打膠效果。設(shè)備具有菜單式應(yīng)用模式——不同規(guī)格的玻璃調(diào)整好一次后，再次使用只需從菜單中選擇即可，所有速度、壓力等參數(shù)和機(jī)械位置自動變化。封膠時(shí)每個(gè)邊、每個(gè)角大多能實(shí)現(xiàn)獨(dú)立的界面參數(shù)調(diào)整，封膠效果良好，角部充實(shí)、平面飽滿無氣線，無需修補(bǔ)。主要元器件及控制系統(tǒng)均采用國際品牌，性能穩(wěn)定可靠。隨著建筑節(jié)能標(biāo)準(zhǔn)的不斷提高，節(jié)能型中空玻璃的市場需求持續(xù)增長，全自動封膠線作為中空玻璃生產(chǎn)中的關(guān)鍵設(shè)備，其技術(shù)水平和自動化程度直接影響著中空玻璃的生產(chǎn)質(zhì)量和效率。

The fully automatic sealing line is suitable for the continuous production needs of large-scale production enterprises, and can significantly improve production efficiency and reduce labor intensity. The device adopts a fully Chinese large interface touch screen operation and display, and each motion unit can be operated separately, with the adhesive effect adjustable at any time. The device has a menu based application mode - after adjusting the glass of different specifications once, it can be used again by selecting from the menu, and all parameters such as speed, pressure, and mechanical position will automatically change. When sealing, each edge and corner can achieve independent interface parameter adjustment, and the sealing effect is good. The corners are full and the plane is full without air lines, without the need for repair. The main components and control systems are all made of international brands, with stable and reliable performance. With the continuous improvement of building energy-saving standards, the market demand for energy-saving insulated glass continues to grow. As a key equipment in insulated glass production, the fully automatic sealing line's technical level and automation directly affect the production quality and efficiency of insulated glass.

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